Sympatec Particle Size Analyzer for Lead Oxide
Knowledge about particle size distribution of battery materials improves the battery performance
The reality
Lead-acid batteries are part of the standard equipment of many devices and machines. As start-up batteries they are irreplaceable in the automobile industry. They are found in fork lifts, submarines and everywhere else where high surge currents are required in a short amount of time, e.g. to start a combustion engine. Particle size plays a crucial role for capacity and coulomb efficiency of batteries.
The batteries’ two electrodes consist of lead and lead oxide (minium). Lead oxide is produced from metallic lead in two oxidation processes. The subsequent roasting process influences the particle size, which is an indicator for the level of oxidation.
The solution
Typical Sympatec Particle Size Analyzer configuration
Laser diffraction sensor HELOS/BR Multirange 0.1 - 875 μm with Dry Disperser RODOS/L and Precision vibratory feeder VIBRI/L
Measuring result of Minium and Pb(II)O | 3 Repetitions each
Application strengths
- No sample preparation
- Effective and reliable sample dispersion with RODOS
- Reduces need for laborious cleaning and elaborate sample preparation
- Same measuring conditions for different lead oxide powders
- Fast | 3 measurements per batch within 1 to 2 minutes
- Very good reproducibility and comparability
- Reliable detection of changes in quality thanks to excellent sensitivity
The benefits
- Replaces time consuming chemical analysis for control of degree of oxidation
- Results relevant for process control are available quickly
- High quality goals are being achieved
- Very good comparability with other suppliers and customers
Analyzing the particle size of Lead Oxide using Sympatec Particle Size Analyzer system HELOS/BR and RODOS/L offers numerous advantages that significantly contribute to improved material understanding and process optimization. These state-of-the-art instruments enable precise and reliable measurements, ensuring accurate particle size distribution data. By obtaining comprehensive information about particle size, researchers and manufacturers can optimize lead oxide production processes, leading to enhanced product quality and uniformity.
The Sympatec Particle Size Analyzer system HELOS/BR and RODOS/L systems utilize advanced laser diffraction technology, which is non-destructive and capable of analyzing a wide range of particle sizes. This capability is particularly valuable for quality control, as it enables the detection of potential impurities or irregularities in the lead oxide, thereby promoting overall product consistency and safety. Ultimately, employing these analytical tools empowers industries to make informed decisions, boost productivity, and meet stringent regulatory requirements more effectively.
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